Types Of Surface Finish Research Articles

Evaluation of Resistance Properties of Selected Surface Treatments on Medium Density Fibreboards

The protection and decorative value of raw wood-based boards with various coatings can be enhanced during the service life of furniture using surface treatment techniques. In this study, selected transparent, pigmented polyurethane email finish and thin foils, commonly used in furniture, were used for surface treatments of medium-density fibreboards with a thickness of 18 mm. Water-borne finish with polyurethane–acrylate resin, solvent-borne finish with polyacrylate resin, and finish based on native oil and waxes, as well as pigmented polyurethane email finish, were used on veneered medium-density fibreboards. The thin foils (polyvinyl chloride, polyethylene terephthalate, and lacquered acryl film) were used for raw medium-density fibreboards. Several resistance surface properties were investigated. It was found that the hardness and resistance to impact were very much related to the interactions between the coating film or thin foil and the substrate. The type of surface finish had a substantial impact on the coating and foil’s resistance qualities, such as resistance to mould and cold liquids.

Thermal and acoustic properties of new plasterboard composites with additions of cigarette butt waste

A set of gypsum composites with four different types of cigarette butt morphologies were developed to evaluate thermal and acoustic properties. In addition, for the acoustic samples, another set of four different types of surface finishes were developed to assess the acoustic absorption coefficient. The thermal results showed that the recycled material could work as thermal insulator in all morphologies. But for acoustic, the residue must be placed vertically on the surface to achieves similar values to materials considered acoustic absorbers. Then, it is possible to manufacture a plasterboard with this composite that improves the properties of regular ones.

Public Database of Cracks Images in Mortar Coating with Different Types of Surface Finishes

The use of technology, such as artificial intelligence (AI), in production processes has been optimizing several industrial realities. In civil construction, AI can be used in different applications, one of which is building inspection. One of the difficulties in developing this type of study is the low number of public image databases that represent more general aspects of building wear. In view of this, the main objective of this research was to set up a public database of images of cracks in mortar coating, considering different types of surface finish—smooth type, scrapped type, and rough type. A database was created with 33,088 images that went through a systematic labeling process based on classes defined in the study. Network training was carried out through transfer learning using the VGG16 in different groupings of finishes. It was found that the training accuracy varies according to surface finish and data balancing. The finish of the scrapped type was the one that presented the lowest accuracy. The database presented several types of noise and was unbalanced in all categories defined in the labeling. In this way, it was possible to create a database that represented possible situations to be found in real inspections.

The colour difference of transparent surface finish on hydrothermally treated beech wood in the interior

The colour difference of transparent surface finish on hydrothermally treated beech wood in the interior. The paper deals with the influence of ageing of transparent surface finish in the dark and in the light in interior conditions. The colour difference of the tested samples with surface finishes (∆E*ab) was measured after the ageing of native wood and hydrothermally modified wood in the dark and in the light. In the experiment,European beech wood was hydrothermally treated at a temperature of 135 C under saturated water vapour for 6 hours. Three different types of surface finishes (acrylic-polyurethane, polyacrylic and aldehyde resin, alkyd resin) were applied on the wood surfaces. The colour parameters of the surfaces in the system CIE L*a*b*, chroma ΔC*,and hue angle Δh were measured immediately after surface finishing and after the ageing in the dark and in the light. The samples were placed behind windows glass in the interior for 60 days. The results of the colour difference ∆E*ab showed that the colour of wood and the colour of the surface finishes was changed after ageing in the dark as well as in the light. The colour difference ∆E*ab was bigger in the light than in the dark. The colour difference was bigger on native wood than on hydrothermally modified wood.

Board-Level Reliability of Lead-Frame Based Substrate and Surface Finishing Technology

Lead-frames have been widely used in the semiconductor package assembly field, and QFN (Quad flat no leads) has the advantages of miniaturization and cost reduction of the semiconductor package. It has had limited use in automotive or defense products because of its board-level reliability. Nevertheless, due to the advantages of QFN packages, there is a trend toward using QFNs in automotive packaging. Automotive use would also require a wettable flank design of the QFN leads and automated optical inspection (AOI) of solder joints. New lead forming and surface finish technologies, including wettable flank design, are expected to improve reliability and enable AOI inspection, but much research is needed. This study investigated the board-level reliability of various QFN lead designs and surface finishes. All lead frames with different structures and surface finish types were assembled under the same conditions and then mounted on a daisy chain printed circuit board to evaluate board-level reliability. Accelerated thermal cycling (TC) tests were performed per IPC-9701A rev 2/2006 over a temperature range of -40°C to 125°C and 6080cycles. Lastly, each package type tested was cross-sectioned, and failure analysis was performed by observing the solder joint crack for all leg samples.

Matte Finish vs Light Reflection: Effect of Car Exterior Finish on Product Attractiveness

Perceived quality in industrial design constitutes CMF (color, material, and finish). Previous studies have explored the impact of car color and materials used on consumer behavior; however, there are only few studies on the impact of the type of surface finish, which this study focuses on. In the automobile industry, matte finish is provided mainly for luxury products. It is also known that the exterior design of automobiles improves the perceived quality by reflecting light. In other words, matte finish and light reflection are positioned as opposite design features. In this study, the following hypothesis was derived based on the literature on glossy finish: a matte finish of a car’s exterior has a negative impact on product attractiveness. For verification, two designs with the same SUV styling but different surface finishes (matte finish and light reflection) were studied. This hypothesis was supported and assessed using paired comparisons in an online survey. The same result was obtained regardless of conditions, such as gender, age, and ownership. This study addresses the gaps in knowledge on the effects of finish on product attractiveness and suggests that practitioners should not blindly believe the conventional perceptions of the industry.

Effect of the reflow process on IMC growth for different devices and complex components

Intermetallic compound (IMC), as an inevitable part between pad and solder, has a severe effect on the strength and reliability of microelectronic interconnection. Here, an investigation was carried out on IMC growth for different devices and complex components. The device-level experiments were conducted with five factors: peak temperature, time duration above solder liquidus temperature, the thickness of solder paste, surface finish types, and package types including ball grid array (BGA) and quad flat package (QFP). Meanwhile, four complex components with the same reflow profile were conducted and compared for component-level experiments. A scanning electron microscopy (SEM) was used to measure the thickness and determine the spatial distribution of the elements through the IMC. The multivariate analysis of the formation and growth of IMC during reflow soldering was studied based on Nernst–Shchukarev’s equation and the results of the experiments. The difference in IMC thickness between BGA and QFP with different factors was discussed and compared separately. The results showed that the peak temperature and time above liquidus played a vital role in the IMC growth and the solder paste thickness and different pad metallization could not be ignored. SEM pictures of the solder and statistical results were revealed that the surface finish type has a marked impact on the formation of the IMC. For printed circuit board (PCB) with numbers of components, the IMC thickness and uniformity of solder joints at corner and center positions showed some regularity differences. Meanwhile, the bump shape (Cu1−x Ni x )6Sn5 IMC was observed for small size BGA with electroless nickel and immersion gold during the reflow process. The results have a significant meaning to optimize its reflow process parameters for complex components, to improve the interconnection reliability in engineering.

Effect of process parameters on surface roughness, dimensional accuracy and flatness of VeroBlue RGD840 rigid opaque materials

Abstract In the present scenario, additive manufacturing is considered to produce the functional parts in low volume. This investigation deals with the effect of process parameters viz., raster angle, orientation and type of surface on dimensional accuracy, flatness, shrinkage and surface roughness of VeroBlue RGD840 rigid opaque materials, produced by the polyjet process. A Taguchi array (L 8) is used to design the experiment. Surface roughness parameters are measured by using an optical profilometer. Dimensional accuracy and flatness are measured by using coordinate measuring machines. Analysis of variance is employed to evaluate the effect of individual process parameters. An empirical model is developed to predict the dimensional accuracy, flatness and surface roughness. Results revealed that the optimum level of process parameters are different for the dimensional accuracy and flatness. A multi-objective optimization technique is employed to get the best level of process parameters. The belt level of process parameters are raster angle of 60°, orientation flat and glossy type of surface finish. The best value of surface roughness R a = 28 nm, percentage error in dimensional accuracy of 12.13 and flatness of 0.0503 mm are observed. Confirmation tests are performed at the best level of process parameters to verify the results.

The effects of surface finish on the fatigue performance of electron beam melted Ti–6Al–4V

Additive manufacturing (AM) is an advanced manufacturing technique whose uptake within the aerospace industry is being limited by the lack of understanding of the effects of surface finish on the fatigue properties of AM built components. It is known that the surface profile of as-built AM parts is significantly rougher than its traditionally manufactured equivalent, promoting stress raising features that have an adverse effect on fatigue life.This paper will focus on developing a deeper understanding of the fatigue properties of the widely-used alpha-beta titanium alloy, Ti–6Al–4V, as manufactured through electron beam melting (EBM) and the role that surface roughness plays. Results have been generated on as-built and machined & polished EBM test coupons, supported by microstructural and fractographic analysis, X-ray computed tomography (XCT), advanced surface profilometry and hardness testing.Results have shown that as-built EBM Ti–6Al–4V samples have a significantly inferior fatigue life than machined & polished samples, despite the material in each of the surface finish types being hot isostatically pressed (HIP). It has been revealed that while surface parameters, MR2 and Ra, provide no correlation to high cycle fatigue life, it is shown that as the Rp surface parameter decreases, the respective number of cycles to failure increases. It can be concluded that a samples’ surface roughness is a highly contributing factor in influencing fatigue performance, yet it should not be considered in isolation since other features, including porosity, also play an important role.

Impact of plasma treatment on solderability of printed circuit boards

Flux is essential in the process of soldering. White flux residues are not only an aesthetic issue, but the inactivated components can cause severe problems. With miniaturization of products in the electronics industry, the short circuits caused by ion migration are more likely to occur during the lifetime of the product. Plasma treatment has been proved to be effective in improving the wettability in case of metal and polymer surfaces. The aim of this study is to investigate the possibility of promoting wettability of pads on printed circuit boards by plasma treatment. PCBs with three different types of surface finishes were investigated before and after plasma treatment. Wettability and solderability were examined by contact angle measurement and wetting balance tester. This method has the potential to reduce the usage of flux during soldering as an alternative surface treatment to create oxide-free metal surfaces.

The effect of aging on the wear performance of monolithic zirconia

ObjectivesInvestigate the effect of aging on the wear behavior of glazed vs polished monolithic zirconia and to establish if glazing provides protection against low temperature degradation. Methods40 1-mm-diameter spheres made from four differently treated monolithic zirconia (VITA YZ® HT); polished, polished-aged, glazed and glazed-aged (n = 10), were tested in a wear testing machine (UFW200) against bovine enamel in artificial saliva as per the following settings (ISO20808:2016): ball-on-disc configuration, 5 N vertical load, 0.1 m/s sliding speed, 400 m sliding distance and 37 °C temperature. Vertical substance loss (mm) wear of zirconia and enamel specimens was measured. Data were statistically analyzed with Kruskal-Wallis one-way ANOVA test (α > 0.05). ResultsGlazed-aged zirconia specimens resulted in the greatest amount of enamel wear (0.823 mm ± 0.157) followed by glazed (0.729 mm ± 0.289), polished-aged (0.377 mm ± 0.201) then polished (0.247 mm ± 0.125). In the groups with the same surface finish, aging showed no statistical difference in wear (P > 0.008). Glazing resulted in a higher enamel wear compared with polishing that was statistically significant (P < 0.008) except when the polished specimens were aged and the glazed specimens were not aged. SignificanceAging increases abrasiveness of monolithic zirconia regardless of the type of surface finish. The effect of aging is “latent” and only revealed under mechanical loading during wear simulation which increases surface roughness and wear by adversely affecting zirconia’s mechanical properties, making it less capable to maintain its initial surface smoothness. The glaze layer may protect zirconia from LTD, however, it is susceptible to aging which further increases its abrasiveness.

Rapid sintering by thermo-compression in air using a paste containing bimodal-sized silver-coated copper particles and effects of particle size and surface finish type

To rapidly form a highly thermal-conductive line structure that could be sustained even at high temperatures such as 300 °C, the compression (5 MPa)-assisted sintering of a Ag-finished die on an Ag-finished substrate was performed in air employing a paste containing bimodal-sized Ag-coated Cu (Cu@Ag) particles at a ratio of 6 (1.5 µm):4 (800, 400, and 200 nm). The 200-nm particles among the submicrometer-sized particles provided the most enhanced sinterability on both joint strength and microstructure. Accordingly, the 1.5-µm/200-nm Cu@Ag paste exhibited excellent shear strength surpassing 20 MPa, accompanied with a near full-density structure, even by the short sintering for 3 min. The strength eventually exceeded 45 MPa after 10 min. These results demonstrate the successful development of an effective paste to achieve rapid sintering even in air with low material cost.

Influence of Multiple Reflows and Surface Finishes on Solder Joint Resistivity

Abstract The main purpose of this paper is the analysis of the electrical resistivity of solder joints depending on various surface finishes and on the number of reflow processes. The electrical resistivity was determined after 1, 2, 3, 5 and 6 reflow cycles as a replacement for the basic accelerated aging test. In this article, various surface finishes are compared by measuring electrical resistivity of solder joints between two soldering pads. The influence of standard surface finishes (ENIG, Lead HASL, Lead-free HASL, Cu, ImSn) with the new developed surface finish based on SnAg7 is also compared. Measurements show that the electrical resistivity is dependent on surface finish type and the thickness of the solder joint. The results prove that the new developed surface finish based on SnAg7 is stable against multiple reflows and comparable to the surface finish based on Au. The new developed surface finish based on SnAg7 can be recommended as a replacement for other conventional surface finishes.

Colour Stabilisation of Surface of Four Thermally Modified Woods with Saturated Water Vapour by Finishes.

This paper deals with the influence of the type of transparent surface finish on the change of colour of the surfaces of native wood, and thermally treated wood, with saturated water vapour. In the experiment, alder, European beech, Paper birch, and Norway maple wood were thermally treated at a temperature of 135 °C under saturated water vapour for six hours. Three various types of surface finishes (acrylic-polyurethane, polyacrylic and aldehyde resin, and alkyd resin) were applied onto the wood surfaces. The colours of the surfaces in the system, CIE L*a*b* (lightness, coordinates a* and b*, chroma and hue angle), were measured during finishing and natural ageing behind glass windows in an interior, over a period of 60 days. The results show that the changes in the yellowness index, and the total colour differences after the application of individual surface finishes to wood species, changed because of sunlight exposure. Moreover, it is clear that different wood finishes behaved differently on all of the wood species. An analysis is presented in this paper.

Colour stability of surface finishes on thermally modified beech wood

Colour stability of surface finishes on thermally modified beech wood. The paper deals with the influence of the type of transparent surface finish on the change of colour of the surfaces of native beech wood and thermally modified wood. At the same time, the colour stability of three surface finishes on the surfaces of native and thermally modified beech wood was monitored. Beech wood was thermally modified at temperature of 125 °C for 6 hours. The thermal treatment was performed in a pressure autoclave APDZ 240, by the company Sundermann s.r.o in Banská Štiavnica. Three various types of surface finishes (synthetic, wax-oil, water-based) were applied onto the wood surfaces. The colour of the surfaces of native wood and thermally modified wood was measured in the system CIELab before and after surface finishing; the coordinates L*, a*, b*, C*ab and h*ab were measured. From the coordinates measured before and after surface finishing, the differences were calculated and then the colour difference ∆E* was calculated. Subsequently, the test specimens with the surface finishes were exposed to natural sunlight, behind glass in the interior for 60 days. The surface colour was measured at specified time of the exposure (10, 20, 30, 60 days). The results showed that the colour of the wood surfaces changed after application of the individual surface finishes; and the colour difference reached a change visible with a medium quality filter up to a high colour difference. The wax-oil surface finish caused a high colour difference on native wood and on thermally modified wood as well. On native beech wood, the lowest colour difference after exposure to sunlight was noticeable on the synthetic surface finish. On the surface of wood thermally modified, after exposure to sunlight, the lowest colour difference was noticeable on the surface with no surface finish.

IMC microstructure modification and mechanical reinforcement of Sn–Ag–Cu/Cu microelectronic joints through an advanced surface finish technique

Intermetallic compound(s) (IMC) that nucleates at the interface between solder and Cu trace during a soldering reaction, is one of the most crucial factors for microelectronic packaging reliability. This study was conducted to modify the IMC microstructure and to reinforce the mechanical strength of Sn–Ag–Cu/Cu microelectronic joints through various surface finish coatings, including organic solderability preservative (OSP), immersion Ag (ImAg), immersion Sn (ImSn), Au/Pd (electroless palladium/immersion gold, EPIG), and Au/Pd/Au (IGEPIG) layer(s). We confirmed that the type of surface finish dominated the IMC growth morphology and mechanical characteristics of the Sn–Ag–Cu/Cu solder joints, even though these surface finishes were eliminated in a few seconds of the soldering process. A dense Cu6Sn5 layer with a scallop-like appearance was obtained for the traditional OSP case, while a prismatic, loose Cu6Sn5 microstructure was produced for the alternative cases (metal films). This loose Cu6Sn5 microstructure offered numerous molten solder channels for the in-diffusion of Sn to Cu, retarding undesired Cu3Sn growth at the Cu6Sn5/Cu interface; consequently, a brittle-to-ductile transition in the joint fracture mode with a high shear strength and fracture energy was obtained in the high-speed ball shear (HSBS) test. A significant mechanical reinforcement of the Sn–Ag–Cu/Cu microelectronic joints can be achieved with the replacement of the traditional OSP coating by the newly developed IGEPIG trilayer surface finish.

PVC and POM gripping mechanisms for tension testing of FRP bars

The present study pertains to the introduction of two new types of grip adaptor for universal testing machines, namely Polyvinyl Chloride (PVC) and Polyoxymethylene (POM) grip adaptors, and their application to tension testing of FRP bars with different fiber and surface finish types. The tabs are connected to the FRP bar sample with the help of mechanical anchors, i.e. bolts. These new adaptors offer vital superiorities over the existing end tab designs (anchors with filling material or mechanical anchorage), including the reduction in the time and labor for production, reusability and the mild nature, i.e. low hardness of the tab material, which retards and even prevents peeling and crushing in the gripping regions of an FRP sample. The methods were successfully applied to FRP bars with different types of fiber (CFRP, GFRP and BFRP) and different types of surface texture (ribbed, wrapped, sand-coated and wound). The test results indicated that the both types of end caps prevented slip of the bar, crushing and peeling in the gripping zone. The mechanical properties from the material tests with the new caps were in perfect agreement with the ones from the material tests with steel tubular caps.

Influence of Microstructural Characteristics on Electrical Discharge Wire Cutting Condition of A390 Al-Si Hypereutectic Alloy.(Dept.M)

The paper presents the results of an experimental investigation on the machinability of A390 hypereutectic Al-Si alloy using wire electrical discharge machining (WEDM). The effect of the modification and grain refinement treatments on the microstructure and also on the machining conditions has been evaluated. The process parameters taken into consideration are the average gap voltage (A;), surface finish type (SF), pulse frequency (F), cutting speed (CS), material removal rate (MRR) and finally the kerf size (KS). The results show that the modification process of 4390 alloy has a significant effect on the electrical discharge wire cutting (EDWC) parameters. It has a great influence on the improvement of MRR, CS, and KS. The modified alloy exhibits better machinability conditions when compared with both the as-cast and the grain refined A390 alloys. The grain refined A390 alloy shows lower machinability conditions when compared with the as-cast A390 alloy

Experimental and computational analysis of mechanical properties of RGD840 material manufactured through PolyJet process

PurposeNowadays, the PolyJet technique is used to fabricate low volume functional parts in engineering and biomedical applications. However, the mechanical properties of the components fabricated through this process are inferior in comparison to components fabricated through the traditional manufacturing process. This paper aims to attempt to investigate the influence of process parameters, i.e. raster angle, orientation and type of surface finish on mechanical properties of RGD840 material manufactured by the PolyJet process.Design/methodology/approachInitially, this study focuses on experimental evaluation of elastic modulus, ultimate tensile strength and percentage elongation of the material. Further detailed experimental study of true stress, true strain, and plastic strain are conducted. Computational analysis of plastic strain is performed by using finite element analysis (FEA) software ABAQUS. The value of strength coefficient (K) and strain hardening coefficient (n) is calculated by using the graphical method from the true stress-plastic strain curve.FindingsIt is observed that 90º raster angle, flat orientation and glossy surface are the best level of process parameters for the tensile strength, true stress and modules of elasticity of the RGD840 material and the obtained value are 27.88, 30.134 and 2891.5 MPa, respectively. The percentage elongation is maximum at 60º raster angle, flat orientation, and matte finish type and the obtained value is 23.38%. The optimum level of process parameters are 90° raster angle, Flat orientation, with Glossy surface finish. SEM analysis of the fracture surface of the tensile test specimen proves that the fracture surface is brittle in nature.Originality/valueThe novelty of this work lies in the fact that no attempts were made to investigate the computational investigation of mechanical properties of RGD840 material.

Influence of Surface Finishes and a Calcium Phosphate-Based Consolidant on the Decay of Sedimentary Building Stones Due to Acid Attack

Natural stone has long been used as a building material because of its physical-mechanical resistance and its aesthetic appeal. However, over the last century increasing industrial activity has created a more polluted, more acidic urban atmosphere that can cause serious damage to many buildings and historic monuments, and in particular those made with carbonate rocks, which are most prone to decay. In order to mitigate these effects, a number of phosphate-based consolidants have been developed. These are applied to the surface of the rock and are highly compatible with the carbonated substrate. Research about the role of the surface and its different possible finishes in the transmission of the agents that damage or protect the stone would therefore be very useful, both when choosing the most suitable stone for new constructions and when restoring historic buildings. The main objective of this research was to determine whether the roughness of three types of surface finish (saw-cut, honed and bush-hammered) influences the durability of four types of natural stone (two calcarenites, one travertine and one sandstone) widely used in Andalusia (Spain). The efficacy of a calcium phosphate-based consolidant as a mitigator of deterioration in polluted urban environments was also studied and to this end the physical properties of non-treated and treated samples were measured and compared. The samples were then exposed to artificial atmospheres with SO2 pollution in order to assess the damage caused to each surface finish. The results indicate that all the surface finishes were vulnerable to the decay caused by acidic atmospheres, although the saw-cut finish was less affected by acid attack, perhaps because it did not require additional industrial processing. The mineral composition and texture of the rocks were critical factors in terms of the amount and type of decay they suffered, and the travertine and sandstone were more resistant to deterioration than the calcarenites. Similarly, the pore system of each rock was decisive in the penetration of the consolidant, so ensuring that the treated samples were more resistant to acid attack without significantly altering the water vapor permeability, the color or the roughness of the surface.